Machine Shop

Caterpillar 793C Steering Bellcrank Tapered Bores and Split Bore Machining and Boring

Here’s some pics of a Caterpillar 793C steering bellcrank in one of our boring machines getting the two tapered bores & the split bore machined for repair. After we get the bores trued up & squared away we will install the hardened sleeves we've made. This will bring all three bores back to spec for [...]

2024-05-24T15:54:11+00:00May 24th, 2024|Machine Shop|

60-Series Detroit DDC Diesel Engine Block Line Boring, Counterboring and Deck Surfacing Machine Work Machining

Here’s some pics of a 60-Series Detroit, or DDC, diesel engine block mounted on our Rottler EM105H CNC boring & milling machine we had in for machine work reconditioning. The housing bore, where the main bearings & crankshaft go, required line boring to get each main perfectly round & straight across the board. Up top [...]

2024-05-22T01:05:06+00:00May 22nd, 2024|Machine Shop|

Cummins ISX Dual Overhead Cam Diesel Cylinder Head Valve Job and Surface Rebuilding

Here’s some before & after pics of a Cummins diesel ISX cylinder head we had in for a valve job & surface rebuild. The Cummins ISX head is a DOHC (dual overhead cam) inline six cylinder that weighs just under five hundred pounds. It has four valves per cylinder for a total of twenty four. [...]

2024-05-17T01:25:05+00:00May 17th, 2024|Machine Shop|

Caterpillar 793C Steering Y Link Bellcrank Split Bore Sleeves Machining

Here’s some pics of some split bore flanged sleeves we machined. These sleeves are used to repair the split bore of the steering bellcranks, or y-links for a Caterpillar 793C haul truck. We utilize a new 8X1834 pin to check the split bore sleeve for size & fit in the ID of the bore after [...]

2024-05-15T05:05:03+00:00May 15th, 2024|Machine Shop|

Custom Special Machining Of A Flanged Split Bore Sleeve Out Of 4140 Carbon Steel On The Lathe

Here’s some pics of a couple of custom or special machining jobs we have going on in the general machining area. The larger piece in the lathe started out from a piece of six and a half inch diameter 4140 carbon steel. The end part will be a flanged sleeve with a slot machined out [...]

2024-05-03T04:54:41+00:00May 3rd, 2024|Machine Shop|

Rottler EM105H CNC Multipurpose Boring and Milling Machine Cleaning, Tramming and Checking

As much as we don't want to stop workflow it is important to take the time to clean & check our machinery on a regular basis. Keeping the machines clean & taking the time to remove the covers to check the ways, gib screws & oiling system ensures we get the best longevity from our [...]

2024-05-01T02:05:16+00:00May 1st, 2024|Machine Shop|

3406 Caterpillar Diesel Cylinder Head Valve Job and Surface Rebuilding

Here's some pics of a 3406 Caterpillar diesel cylinder head we have in for repair. The valve seats are pounded out so this cylinder head will need a complete valve job & surface along with some new valve seat inserts. Rebuilding this head will put it back in like new condition & ready to be [...]

2024-04-17T01:14:23+00:00April 17th, 2024|Machine Shop|

Kodiak Disc Brakes Conversion Hub Spacers Custom Machining

Here’s some before & after pics of some custom hub spacers we machined out of some solid round steel material. The hub spacers are for a Kodiak Disc Brake Conversion Kit for a set of twelve thousand pound Alko trailer axles. Things didn't quite fit & line up like they were supposed to. In order [...]

2024-04-10T06:35:40+00:00April 10th, 2024|Machine Shop|

Swartz SPLS Light Plant Antique Two Stroke Hit N Miss Gas Engine Light Plant Rebuild and Restoration

Here's some pics of an antique hit n miss putt putt engine we are restoring. It is a Swartz SPLS Light plant rig. The engine itself is a two stroke & the generator end only puts out thirty volts. There isn't much information out there on this engine so please contact us if you know [...]

2024-04-03T02:55:09+00:00April 3rd, 2024|Machine Shop|

Custom V Groove Water Pump Pulley Machining Out Of Billet Aluminum To A Smaller Diameter For High Performance Cooling

Here's some pics of a custom pulley we machined for a big block Chevy. Most of the custom pulley machining we do is done out of a solid piece of billet aluminum round stock. This pulley is machined to a smaller diameter than what is available off the shelf from the normal suppliers. The smaller [...]

2024-03-28T23:34:22+00:00March 28th, 2024|Machine Shop|