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Caterpillar 6060 Shovel Aluminum Bar and Plate Intercooler CAC Aftercooler Recoring

Here’s some pics of a large aluminum charge air cooler we recored for a Caterpillar 6060 Hydraulic Shovel. The intercooler is so large that it is made up of four individual bar-and-plate cores which are all tig welded together to make one complete unit. We recore a fair amount of aluminum coolers for both liquid [...]

2024-11-21T02:16:39+00:00November 21st, 2024|Radiator Shop|

Ford V6 Aluminum Cylinder Heads Gasket Surface Machining On CNC Milling Machine

Here’s some pics of a set of 4.0 Ford V6 aluminum cylinder heads we had in for machining. The surfaces of both heads were warped which called for milling the decks, or surfaces, for mating to some new head gaskets. Each head ended up requiring seventeen thousands (.017) of material removal from their surfaces in [...]

2024-11-01T00:14:48+00:00November 1st, 2024|Machine Shop|

Komatsu 830E AC Haul Truck Mesabi Radiator Repair Rebuilding

Here’s some pics of a Komatsu 830E AC haul truck radiator we picked up for rebuilding. This radiator is a Mesabi with well over a thousand individual radiator tubes. Each tube will be removed for cleaning, inspection & reconditioning if they pass all the criteria for reuse. We'll post more info & pictures on this [...]

2024-10-31T03:44:01+00:00October 31st, 2024|Radiator Shop|

John Deere 744E Loader 6101A Diesel Cylinder Head Valve Job and Surface Repair

Here’s some before & after pics of a John Deere diesel cylinder head we reconditioned. The head is off of a 6101A inline six cylinder engine that powers a 744E loader. One of the intake valves as well as one of the exhaust valves were damaged & needed to be replaced. All the other valves [...]

2024-10-30T02:54:09+00:00October 30th, 2024|Machine Shop|

Heavy Duty Industrial Mining and Construction Equipment Mesabi Radiator Rebuilding Service

Here’s some pics of a bunch of Mesabi radiator tubes we're in the process of reconditioning. Some of the Mesabi radiators we get in for rebuilding have aluminum tubes while some of them have copper tubes. We prefer, and highly recommend, the copper tubes as they are much more robust than their aluminum counterparts. Aluminum [...]

2024-10-28T22:04:15+00:00October 28th, 2024|Radiator Shop|

Caterpillar 140M Grader Circle Repairing With Welding and VTL Machining

Here’s some pics of a Caterpillar 140M Grader Circle we have in for repair & reconditioning. The surfaces that the guide shoes & shims interface with are worn & scored. The surfaces are first machined & then welded up. After all the surfaces are built back up after welding the circle is mounted back on [...]

2024-10-25T05:04:33+00:00October 25th, 2024|Machine Shop|

Komatsu 930E -5 Haul Truck Mesabi Radiator With Aluminum Tubes Leaking Rebuild Overhaul Reman

Here’s some pics of a Komatsu 930E-5 haul truck radiator we picked up for repair & remanufacturing. The radiator is a Mesabi unit with all aluminum tubes. We are removing all the tubes for cleaning & reconditioning as well as replacing all the upper & lower rubber grommet seals. There are some damaged tubes that [...]

2024-10-23T23:55:29+00:00October 23rd, 2024|Radiator Shop|

Caterpillar Grader Circle Teeth Damaged and Repair With New Segments Welded In Place

Here’s some pics of a Caterpillar 16M Grader Circle we're in the middle of repairing & rebuilding. The teeth that the pinion gear engage with to spin, or turn, the circle & blade come in worn & damaged. We cut the bad sections of teeth out & weld in new segments which are sections of [...]

2024-10-22T23:07:05+00:00October 22nd, 2024|Industrial & Heavy Equipment|

Caterpillar D10T2 Dozer Modine CGT Copper Grommeted Tube Radiator Rebuilding Service

Here’s some pics of a Caterpillar D10T2 dozer radiator we had in for a complete rebuild overhaul. The radiator is a Modine CGT, copper grommeted tube, unit which had seen better days. There were fifty tubes that were worn very thin from debris being thrown at them by the fan. All the other individual copper [...]

2024-10-22T03:05:30+00:00October 22nd, 2024|Radiator Shop|

Caterpillar 793C Haul Truck Mesabi Radiator and 6060FS Shovel Aluminum Bar and Plate Radiator Delivery

Here’s some pics of a delivery we made to a couple of our mining customers. The yellow radiator is for a Caterpillar 793C haul truck. The radiator we brought in was a folded core radiator & our customer requested us to change it to a Mesabi radiator. So this radiator is a new unit with [...]

2024-10-05T20:34:11+00:00October 5th, 2024|Radiator Shop|